ross
Junior Member

Posts: 52
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Post by ross on Nov 7, 2016 17:19:00 GMT -5
Hi Guys
I've just had my two 12 tooth blades professionally sharpened and they just look wrong. The teeth seem to be cut at a much greater angle than I seem to remember them and I had an issue getting through a knot on an oak board. Does anyone know what angle they should be ground to or could take a picture of theirs. I actually said that I thought they looked wrong but the guy said "I've been doing this for 30 years and that's right"!
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Post by toomanytoys on Nov 7, 2016 18:22:09 GMT -5
I hate when people make comments like that.
Sorry, I have no answer for you.
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Post by arvid on Nov 7, 2016 18:28:02 GMT -5
Hi Guys I've just had my two 12 tooth blades professionally sharpened and they just look wrong. The teeth seem to be cut at a much greater angle than I seem to remember them and I had an issue getting through a knot on an oak board. Does anyone know what angle they should be ground to or could take a picture of theirs. I actually said that I thought they looked wrong but the guy said "I've been doing this for 30 years and that's right"! post a picture and we can compared it to what we have on our stock blades.
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Post by holmz on Nov 7, 2016 18:43:06 GMT -5
I have 30 years experience with Maths. At first blush, take the feed rate in mm-minute and divide by RPM. This yields the "forward-feed mm/revolution". The ATAN or TAN -1 ["FF mm/rev" / Pi*Dia in mm] is the minimum angle before the flank of the cutter starts dragging on the material. It is often why an end-mill has 2 or 3 relief grinds on them. And you find you need very small relief if the feed rate is not too high and the blade is spinning around pretty quickly. Since the angle is small SIN -1, is about the same as TAN -1This is no way explains why a hand plane has a 30-50 degree angle... And one does NOT want an end mill to bite hard and climb up the material. But when you push an end mill fast enough so that the flank starts rubbing, then the smoke/steam and heat shoot up quickly. Usually the speed slows which exacerbates the problem even more. The math pretty much says it has to be an angle > 0, which is nothing too Earth shattering to discover.
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Post by arvid on Nov 7, 2016 19:12:31 GMT -5
Hiya I've got a couple of pics and am attempting to stick em in this post; The first is looking along the tooth and the second down onto it. looks about the same to me from what i can see by eye
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Post by mcnallyfamily on Nov 7, 2016 20:41:56 GMT -5
Hi Guys I've just had my two 12 tooth blades professionally sharpened and they just look wrong. The teeth seem to be cut at a much greater angle than I seem to remember them and I had an issue getting through a knot on an oak board. Does anyone know what angle they should be ground to or could take a picture of theirs. I actually said that I thought they looked wrong but the guy said "I've been doing this for 30 years and that's right"! Here is a link to the only thing I could find, regarding the difference between sharpening a rip blade, vs. a cross cut blade. www.lostcrafts.com/Farm/Blacksmithing-22.htmlOf course, if you really want a definitive answer, something you could take and show the fellow if your right and he is wrong, $32.50 buys you a new 12-tooth Mafell blade. www.toolnut.com/mafell-092560-12-tooth-tct-saw-blade-120mm-1.html
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ross
Junior Member

Posts: 52
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Post by ross on Nov 8, 2016 4:02:41 GMT -5
Thanks guys.
If it were a handsaw, the teeth would have no angle on them at all, apart from on the side profile.
Unfortunately in the UK, the cheapest I can get these blades is £50, which is about $62. And that's by ordering from Germany. If I get one over here, which is pretty difficult, it's even more expensive.
I've not used it much since the resharpening and don't have any oak beams to test it out on at the moment and would rather not have to buy yet another one. It seems I may now have two fairly expensive and dangerous Frizbees. If it is wrong I'd hope to get it re-done to the correct angles.
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Post by GhostFist on Nov 8, 2016 4:23:58 GMT -5
Perhaps contact mafell UK. I'm sure they can tell you what it should be. I take it you're not to close to a British dealer?
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ross
Junior Member

Posts: 52
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Post by ross on Nov 8, 2016 4:56:48 GMT -5
Perhaps contact mafell UK. I'm sure they can tell you what it should be. I take it you're not to close to a British dealer? Nearest dealer is I think Elliott Brothers which is at least an hour round trip on a good day. I'm not sure who acts for Mafell in the UK, I think it's an agent. (For those of you in North America, it may be amusing that I think driving 20 miles is a long way, but over here we also think that 100 years ago is quite recent!)
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Post by huntsgemein on Nov 8, 2016 7:48:01 GMT -5
I can only talk handsaw sharpening as that's just about all the sharpening I've done apart from the occasional blade of a Lucas Mill, which was sharpened in one plane only.
It really depends on the use the blade will be put to. USUALLY ATB teeth are better for x-cutting. The alternate top bevels have sharp triangular knife-like points to sever the wood fibres, with the intermediate wood between the two "cut" points easily crumbling into the kerf. Ripsaws generally have flatter points (sometimes completely) and act more as "chisels" to sever the fibres ALONG their length, which is a much tougher job to do, with deeper gulleting for swarf clearance.
Generally in handsaws (& chainsaws for that matter) ripsaws have fewer teeth, deeper gullets, flatter bevels and much shallower sharpening angles (5-15 degrees, usually 10). X-cut saws have shorter tooth pitch (more PPI), alternate top bevels or maybe "triple chip" (2 x ATB & a third double bevelled flat-topped tooth in series) shallower gullets and about 30 degree angle. If the saw or chain has depth limiting "rakers" then generally the ripping blade benefits from shorter rakers, whilst the X-cut will suffer less kickbacks from taller rakers.
In addition, the hook angle of ripsaws is generally much greater than x-cut ones. In this instance, this is where circular blades are much different to handsaws. A rip handsaw would have a "zero" or maybe only slightly negative hook, whereas a x-cut would have up to about 30 degrees of negative camber on the face. Circular saws would instead have a positive hook of up to 30 degrees or a reduced hook of about 5-10 degrees respectively, or even a "negative hook" (bit of an oxymoron there) of up to -5 or even -10 in metal cutting miter saws & radial arms.
12 teeth are an extremely small count for a 240mm +/- blade. Yes, I know it's the standard blade, but its still an "unusually" small count for general purpose use. I suspect your doctor sharpened what he saw & therefore thought was a ripsaw at the more extreme geometry required for ripping blades. I use 18t ripping blades in my 240mm saw (Elu) to reasonable effect. Anything including or less than about 24 teeth in a 240mm size would "normally" be regarded as a ripping blade: anything above about 30 teeth as a x-cut. Without having been told otherwise, It's not at all unrealistic for your doctor to have misinterpreted your blade as a dedicated ripper without being told otherwise, meaning that he has used his 30 yrs of experience to anticipate the (incorrect) use to which the blade would be applied. So maybe both of you are both right & wrong at the same time!
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Post by mcnallyfamily on Nov 8, 2016 8:15:01 GMT -5
Thanks guys. If it were a handsaw, the teeth would have no angle on them at all, apart from on the side profile. Unfortunately in the UK, the cheapest I can get these blades is £50, which is about $62. And that's by ordering from Germany. If I get one over here, which is pretty difficult, it's even more expensive. I've not used it much since the resharpening and don't have any oak beams to test it out on at the moment and would rather not have to buy yet another one. It seems I may now have two fairly expensive and dangerous Frizbees. If it is wrong I'd hope to get it re-done to the correct angles. I can't help but think somewhere in your neck of the woods, someone carries both a rip and cross cut blade that you could look at, side by side. I don't think brand will change the basic blade sharpening concepts between the two.
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ross
Junior Member

Posts: 52
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Post by ross on Nov 8, 2016 8:16:08 GMT -5
I've now had a look at a stock blade at the nearest dealers. The teeth have definitely been re-ground to a steeper angle. I've spoken to the owner of the sharpening company and he really does seem to know his stuff. However getting any info out of Mafell is a bit tricky. We've phoned them in Germany and the "saw doctor" and Mafell chap think that a "steeper" grind should work fine, but no-one knows the stock angles and whether steeper ones are going to cause big issues.
All I know is the grind looked wrong, is different to stock and something doesn't "feel" right when I'm ripping. I may just be over-reacting.
As an aside, whilst at the dealers (who stock both Mafell and Festool), I mentioned that if I'd waited I could have got a Festool HK 85 EB-Plus FSK420, which seems like a KSS80 clone, for £300 less than the Mafell. The chappie there didn't recommend it and said it felt more like a toy!!
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ross
Junior Member

Posts: 52
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Post by ross on Nov 8, 2016 12:03:37 GMT -5
Well then, I've now been to the saw doctor, can't fault their service and they've reground the blades, free of charge. On the whole they don't seem to think that this is the reason why it seems to be harder to use, or why the knot issue arose. Will have to try it out again and see how it goes.
This chappie put a lot of effort in trying to get information out of Mafell, which was not forthcoming and has come to a few conclusions re the Mafell blades.
It appears that Mafell seem to think they are "disposable" so I dare say not of the highest quality. They seem a bit (to say the least) overpriced, and alternative makes would probably be an upgrade!
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Post by mcnallyfamily on Nov 8, 2016 14:13:24 GMT -5
Well then, I've now been to the saw doctor, can't fault their service and they've reground the blades, free of charge. On the whole they don't seem to think that this is the reason why it seems to be harder to use, or why the knot issue arose. Will have to try it out again and see how it goes. This chappie put a lot of effort in trying to get information out of Mafell, which was not forthcoming and has come to a few conclusions re the Mafell blades. It appears that Mafell seem to think they are "disposable" so I dare say not of the highest quality. They seem a bit (to say the least) overpriced, and alternative makes would probably be an upgrade! I would be very surprised if Mafell made their own blades, and suspect they simply re-label them.
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